Customization of Multi station Rotary Special Machine Tool

The rotary table multi position machining machine is designed on a single device according to customer needs, including drilling, tapping, boring, and reaming processes, reducing the number of machining equipment, saving personnel and space. The equipment is intelligent, visually operated, and integrates simple and easy to operate features, making it particularly suitable for processing large quantities of single workpiece products, multiple holes, and multiple machining processes, greatly increasing machining efficiency and reducing machining costs.

The customization of multi station rotary table special machine tools involves multiple aspects, including machine tool design, functionality, performance, and customer needs. The following are some detailed instructions for customizing multi station rotary table special machine tools:

1、 Machine tool design

Rotary table structure: The core of the multi station rotary table special machine tool lies in its rotary table structure, which can carry multiple stations and rotate the workpiece on the rotary table in sequence to complete different machining processes. The design of the turntable needs to consider its load-bearing capacity, rotation accuracy, and stability.

Workstation layout: According to processing requirements, arrange the sequence and position of each workstation reasonably to improve equipment utilization and production efficiency. The number of workstations can be customized according to actual production needs, and common ones include multi workstation (such as four workstation, six workstation, etc.) rotary table machine tools.

Tools and fixtures: Equip each workstation with suitable tools and fixtures to ensure machining accuracy and efficiency. The selection of cutting tools and fixtures needs to be determined based on the processing materials and process requirements.

2、 Functional Features

Automated processing: Multi station turntable type specialized machine tools can achieve one-time clamping and multi station processing of workpieces without the need for manual tool changing or repeated clamping, greatly improving processing efficiency.

Intelligent control: The machine tool is equipped with a self programming CNC system that can automatically adjust processing parameters based on workpiece size and processing requirements, achieving high-precision and intelligent processing control.

Modular design: The machine tool adopts a modular design, which is easy to upgrade and maintain. Customers can choose different modules to combine according to their actual needs to meet specific processing requirements.

3、 Customized process

Requirement analysis: Conduct in-depth communication with customers to understand their processing requirements, workpiece materials, processing accuracy, and other requirements.

Scheme design: Based on customer requirements, design a preliminary scheme for a multi station turntable type specialized machine tool, including turntable structure, workstation layout, tool and fixture configuration, etc.

Scheme review: jointly review the preliminary scheme with the client, and make modifications and improvements based on feedback.

Detailed design: After the scheme is determined, the detailed design of the machine tool is carried out, including structural design, electrical design, control system design, etc.

Production and manufacturing: Production and manufacturing are carried out according to detailed design drawings, including component processing, assembly and debugging.

Acceptance and delivery: After the completion of machine tool manufacturing, strict acceptance testing is conducted to ensure that the machine tool performance meets customer requirements before delivery for use.

4、 Precautions

Machining accuracy: Special attention should be paid to machining accuracy during the customization process to ensure that the machine tool can meet the customer's machining accuracy requirements.

Stability and reliability: The stability and reliability of machine tools are crucial for production efficiency and product quality, so attention should be paid to improving the stability and reliability of machine tools in the design and manufacturing process.

After sales service: Provide a comprehensive after-sales service system, including installation and commissioning, technical training, fault repair, etc., to ensure that customers can receive timely technical support and assistance during use.

In summary, the customization of multi station rotary table special machine tools requires personalized design and manufacturing according to the specific needs of customers. By designing a reasonable turntable structure, workstation layout, tool fixture configuration, and intelligent control system, the machining efficiency and accuracy of the machine tool can be greatly improved, meeting the production needs of customers.