Rotary table multi position drilling and tapping machine

A rotary table multi-position drilling and tapping machine is a highly efficient and versatile piece of equipment used in various manufacturing industries.Here are some key aspects and features of such machines:

Basic Features

• Multiple Workstations:Equipped with a rotary table that can hold multiple workpieces at once.For example,some models have 5 working stations on a 6-station index table,allowing simultaneous processing of multiple parts,significantly increasing production efficiency.

• Integrated Drilling and Tapping:Capable of performing both drilling and tapping operations on the same machine.This eliminates the need for separate machines for each process,saving space and reducing handling time between operations.

• PLC Control:Operated through a PLC(Programmable Logic Controller)system,which provides precise control over the machine's movements and operations.It allows for easy programming and adjustment of drilling and tapping parameters such as speed,feed rate,and depth.

• Automatic Feeding and Indexing:The rotary table can automatically rotate to position the workpieces under the drilling and tapping heads.Some machines also feature automatic feeding systems for loading and unloading workpieces,further enhancing automation and productivity.

• Coolant System:Incorporates an automatic coolant system to keep the cutting tools and workpieces cool during operation.This helps to extend the life of the tools,improve the surface finish of the machined parts,and prevent overheating and damage to the workpieces.

Technical Specifications

• Tapping Range:Varies depending on the model,but typically covers a wide range of thread sizes,such as M2-M16.This enables the machine to handle different types of components and applications.

• Spindle Speed:The spindle speed can range from 1400-4000 rpm or even higher in some advanced models.Higher spindle speeds allow for faster drilling and tapping,improving overall processing speed.

• Spindle Travel:Usually between 30-60mm,which determines the maximum depth of drilling and tapping that can be achieved in a single operation.

• Motor Power:Equipped with powerful motors,often around 1.5kw or more,to provide sufficient torque for drilling and tapping various materials,including steel,iron,aluminum,copper,and stainless steel.

• Loading Form:Can be manual or automatic.Manual loading is suitable for small batch production or when the workpieces are too large for automatic loading systems.Automatic loading is ideal for high-volume production,reducing labor costs and increasing efficiency.

Applications

• Automotive Industry:Used for drilling and tapping holes in engine components,transmission parts,brake systems,and other automotive parts.For example,drilling and tapping oil cup and oil outlet holes on master cylinders,wheel cylinders,and clutch cylinders.

• Hardware Manufacturing:Ideal for producing various hardware items such as screws,bolts,nuts,and other fasteners.It can efficiently create threads and holes in different types of metal materials.

• Die Casting:Suitable for post-processing of die-cast parts,such as drilling and tapping holes for assembly or installation purposes.It can handle the high production volumes and complex geometries often associated with die-casting operations.

• General Machining:Widely used in general machining workshops for a variety of drilling and tapping tasks on different types of components and materials.

Advantages

• High Efficiency:The ability to process multiple workpieces simultaneously and perform both drilling and tapping in one setup greatly reduces production time and increases output.

• Precision and Quality:The precise control provided by the PLC system and the use of high-quality components ensure accurate and consistent drilling and tapping results,improving the quality of the finished products.

• Cost-Effective:By combining multiple operations into one machine and reducing manual labor,it helps to lower production costs and improve the overall profitability of manufacturing processes.

• Flexibility:Can be easily adjusted and reprogrammed to accommodate different workpiece sizes,shapes,and drilling/tapping requirements,making it suitable for both small batch and large-scale production.

Customization Options

• Workstation Configuration:Some manufacturers offer customization of the number and arrangement of workstations on the rotary table to suit specific production needs.

• Tooling and Accessories:Can be equipped with various types of drilling and tapping tools,as well as additional accessories such as chip removal systems,workpiece clamping devices,and safety guards,based on the customer's requirements.

• Control System Upgrades:Advanced control systems with more sophisticated features,such as touch screen interfaces,3D simulation,and remote monitoring capabilities,can be integrated into the machine to enhance its functionality and user-friendliness.